Material Handling Pallets

Lighter | Stronger | Safer

ATL’s lightweight honeycomb technology is capable of absorbing huge amounts of energy under impact loads which results in high
structural robustness. It extends savings and optimization on key metrics – cost, handling & safety. We understand the complexities of
material handling and offer application specific pallets that optimize your supply chain.
Honeycomb pallets are suitable across a range of industries including pharmaceutical, chemical, general manufacturing, FMCG,
grains, food and beverage.

Suitable for following Industries:
  • Automotive Components
  • Food & Beverages
  • Fertilizers & Pesticides
  • Pharmaceutical
  • Textile
  • Electronics
  • FMCG
  • Agri-Products (grains & seeds)
  • Logistics & 3PL Companies
Unparalleled Features:
  • Excellent durability & reusability
  • Zero maintenance & fumigation free – weather proof, termite proof, rust proof, anti-microbial, chemical proof
  • Easy to clean, hygienic closed pallets without cavities that prohibits dirt from accumulating
  • Nail & splinter proof ergonomic design for safety of material & personnel
  • High strength to weight ratio
  • Homogeneous material that offers recyclability and buyback features
  • Customizable dimensions & design to enable logistical economies
  • Create better retail product displays and demonstration set up
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Export Friendly Pallets

International shipping process to the customer for the first use or on a back haul to the shipper can result in higher costs since weight and volume have huge financial implications for air and cargo shipments.

However, HonCorZ PalletZ is not only suitable if you require pallets for one time use but are also the one stop solution when you require reusability. Honeycomb PalletZ have high strength to weight ratio, i.e., you can carry more on less weight.

The Twister series featuring removable legs allow you to disassemble the pallet legs for space and volume optimization when the pallet is not in use.

Wooden Pallets v/s Plastic Honeycomb Pallets

Whether it is hygiene, stackability, testability, longevity or aesthetic features, plastic pallets trump wooden pallets across every industry usage. HonCorZ pallets are immune to cavities and chemicals. Not only do they ensure that your material remains safe, but also provide a seamless flat surface that prohibits contamination from the unhygienic environment.

For detailed comparative analysis between the popular pallet technologies, please click here

Pallet Models


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PZ Decker

Application: Export friendly pallet
Suitability: Flat surface for hygienic ground storage & exports

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PZ Twister

Application: Export & ground storage
Suitability: Removable legs for volume efficiency in supply chain

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PZ Barbox

Application: Racking & Heavy Duty Ground Storage
Suitability: Lightweight pallet for racking systems

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PZ Barino

Application: Conveyor-friendly rackable pallet
Suitability: Racking in automated warehouses

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PZ Barino SR

Application: Conveyor-friendly rackable pallet
Suitability: Steel reinforced pallet for automated warehouses

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PZ Leak & Spill Proof with Relieve Valve & Border

Application: Drum Storage
Suitability: Steel reinforced pallet for heavy duty racking

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PZ Double Dacker

Application: Reversible Pallet
Suitability: Racking in automated warehouses

Standard Pallet Sizes
  • 800mm x 1200mm (Euro Pallet)
  • 800mm x 1000mm
  • 1000mm x 1000mm
  • 1000mm x 1200mm
  • 1200mm x 1200mm
Customized Pallet Sizes for Material Handling Efficiency & Optimization

Our expertise is in customizing the pallet sizes to your operations, be it space optimization in air or cargo even trucks. We empower you with the most efficient and economical material handling and logistics operations.

Some of the irregular pallets sizes that we have supplied are of 1500 mm x 900 mm and of 1150 mm x 750 mm. We can also customize solutions if you require pallets with light load capacity of 300 kgs or you need tailor made pallets with special raised edging. Our guiding principle remains the same – to enable efficiencies and economies for you in supply chain management

Honeycomb Tier Separator & Partitions

Reusable Horizontal & Vertical Segmentation Panels

Also known as layer pads, Tier Separators are commonly used during storage and transportation in the FMCG and automobile industry for stacking of semi-finished and finished material such as beverages, containers and metallic parts.

Honeycomb Tier Separators are the reusable tiering panels that are made of ATL’s unique composite honeycomb technology. These can take higher payloads and can be used for both horizontal & vertical segmentation of material during packaging.

Unlike conventional fibre or corrugated sheets, ATL’s offering is a zero-maintenance, lightweight palletizing solution available in
standard panel thickness of 15mm and 30mm. The lamination (usually polypropylene or PPGI) and dimensions can be
customized to ensure that you get the right unitizing platform.

Features:

  • Horizontal & vertical segmentation of material
  • High strength to weight ratio – exceptional strength & durability
  • Reusable load-bearing layering panels
  • Energy & shock absorber during transportation
  • Maximum load stability and material protection
  • Protection from strapping damage and part contact
  • Anti-skid due to high surface coefficient of friction
  • Smooth flat surface for consistent reusability
  • Moisture proof, rust proof, chemical resistant
  • Compatible with all types of industrial pallets
  • Easily washable to maintain clean, hygienic platform
  • Ergonomic design for safety of product and personnel
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HonCorZ Culls – Customized for Saint Gobain

ATL’s honeycomb panels will serve as the perfect solution and is completely in line with Saint Gobain’s wooden policy. This is the solution that goes beyond your expectations. Not only are we catering to the customized specifications, we are also enabling your material handling to be extremely lightweight & fumigation-free.

An ideal substitute to the currently employed wooden blocks since:
  • It is made of homogeneous thermoplastic. The material is eco-friendly as it It is made of homogeneous thermoplastic. The material is eco-friendly as it  is recyclable. It falls in line with Saint-Gobain’s wood ‘sustainability’ policy
  • The solution is extremely lightweight (yet strong). What we offer is almost The solution is extremely lightweight (yet strong). What we offer is almost  20%  (1/6th) the weight of the currently used wooden blocks
  • Zero maintenance solution (fumigation free) as the material is water proof, Zero maintenance solution (fumigation free) as the material is water proof,  termite  proof and all-weather proof. You can store these honeycomb culls  in open area without any concern for sun or rains
  • Ergonomic solution without nails or splinters that extends safety of material Ergonomic solution without nails or splinters that extends safety of material  and the personnel
  • Space Optimization and easy storage of culls in comparison to that of Space Optimization and easy storage of culls in comparison to that of  pallets that require more space for storage
  • No requirement of forklift or other material handling equipment
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  Description   Wooden Box   Metal Box   HonCorZ TBP Box
  Weight of Box   ~16 Kgs.   ~21 Kgs.   ~11.5 Kgs.
  Price of TBP   Low initial cost   High initial cost-Rapid economic payback   Low initial cost – Rapid economic payback
  Maintenance Cost   ~25% of base cost per year   None   None
  Service Life of Pallet   ~18 months  ~10 years   ~5 year
  Ergonomic Design (Safety)   Unstable – sharp corners, with nails   Unstable-sharp corners   Smooth deck & contoured corners
  Chances of Product Damage   High   Low   Low
  Aesthetics   Generic, unattractive design   Aesthetically pleasing   Aesthetically pleasing
  Need for Fumigation   Yes   No   No
  Washable (Sanitation)   Contamination & pest infestation No   Yes   Yes
  Water & Moisture Proof    NO   Yes   Yes
  Suitablity of Export    May be   No   Yes
  Reusability    NO   Yes   Yes
  Recyclability    NO   Yes   Yes
  Stackablity with Space efficiencies   NO   NO   Yes
  Fire Retardant   NO   Yes   Yes
  Environment Friendly   NO   Yes   Yes
  Ease of Handling   NO   Yes   Yes
  Weatherability   NO   Yes   Yes
  Acid resistant   NO   Yes   Yes

HonCorZ MediBox

Protective Packaging Solution for Medical Devices, Heavy Equipment & Sensitive Components

We go beyond just boxing up a machine. We design and manufacture custom containers and protective packaging that provide optimum shock & vibration protection as well as corrosion inhibition as required by sensitive equipment. The honeycomb technology extends the strength and durability to deliver equipment without any damage, hence reducing the chances for repair, recalibration or replacement of the equipment.

Unparalleled Features
  • Best suited for multi-use equipment that require reusable packaging and involve reverse logistics
  • Reduce the risk of failure and successfully deliver device to market
  • Communicate manufacturer’s branding and value proposition
  • Protects against potential transit problems of domestic and international shipping
  • Lightweight honeycomb saves on freight and manpower efforts
  • Custom designed to ensure protection, cushioning and compartmentalization of all loose parts, fragile components and electronic panels
  • Accessories such as wheels, pick-up handles, etc can be integrated to ensure ease in material handling and loading
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HonCorZ MediBox – Customized for Konica Minolta

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Other Material Handling Solutions

ATL offers a full line of standard and custom-designed pallets and material handling solutions to meet the transportation and accumulation needs of manufacturing, warehousing and distribution operations.

Honeycomb Crates & Boxes are an ideal solution for safe storage and smooth transportation of loose products such as vegetables or bulk commodities. Customized to your requirements, we can provide foldable box to extend space optimization when the box is not in use. Since HonCorZ Honeycomb Panels are completely water proof, they serve as the perfect replacement solution of conventional octabins and dunnage boxes.

Honeycomb Palletized Box are our tailor made offering of boxes with legs that permit easy handling with forklifts.

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